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Modern Screw Compressor Service

XAIR Line controllers are modern solutions that combine advanced monitoring and diagnostic functions with intuitive operation. Thanks to their comprehensive features and integration capabilities, they perfectly meet the needs of both end users and service providers.

A New Standard in Service Support

The XAIR Line platform introduces groundbreaking possibilities for service providers aiming to enhance their service quality and stand out in the market. Older generations of controllers still in use offer barely half the functionality available in modern XAIR Line solutions. New features, such as an intuitive interface and a built-in Webserver, enable remote support, opening up new opportunities in customer service. Now, service teams can not only improve the efficiency of their operations but also offer clients a higher level of responsiveness, support, and care, adapting to the rapidly changing demands of the industry.

Professional Planning of Service Visits

The XAIR Line platform introduces breakthrough capabilities for services that want to improve the quality of their services and stand out in the market. Older controller models still in use do not offer even half of the functionality available in modern XAIR Line solutions. New facilities, such as intuitive operation and built-in Webserver, enable remote support, which creates new perspectives for services in customer service. Now services can not only increase the efficiency of their operations, but also offer customers a higher level of responsiveness, support and care, adapting to the rapidly changing needs in the industry.

Strengthening Customer Relationships

The XAIR Line controller offers more than just easy installation and configuration—it opens up new opportunities for building strong customer relationships. With the built-in Webserver, service providers can remotely monitor their clients’ compressors, track meter readings, warnings, errors, and other parameters. This is a major advantage, enabling real-time technical support and fostering customer loyalty through top-quality service.

Thanks to these modern features, service providers gain not only the ability to offer better support but also to establish lasting relationships based on trust and continuous equipment monitoring. It is also a powerful sales asset that helps them stand out from the competition.

For every compressor?

Yes. XAIR Line controllers are a breakthrough solution that, thanks to their configurability, can replace controllers in compressors of nearly all major brands. This unique solution gives service providers the ability to quickly and efficiently replace outdated control systems with a modern, versatile, and intuitive controller like the XAIR Line.

Simple and Fast Replacement

A key convenience for service teams is the availability of dedicated transition harnesses, designed specifically to simplify the process of replacing controllers. Thanks to these harnesses, switching to the XAIR Line controller is quick and seamless, significantly reducing service time as well as operational and downtime costs. This solution eliminates the need for complex rewiring, allowing technicians to smoothly transition from one control system to another.

Full Input and Output Configurability

One of the greatest advantages of the XAIR Line is its full configurability, allowing the controller to be adapted to almost any compressor, regardless of its technical specifications. The controller enables flexible assignment of functions to various input and output signals, supporting a wide range of components such as dryers, heaters, fans, pressure transmitters, current transformers, relays, and signals from different sensors.

The new XAIR Line controller series supports various types of temperature sensors, including PT-100, PT-1000, KTY-84, and PTC. An important feature for service providers is the ability to measure up to three different pressure values, including differential pressure.

The controllers also support signals from 4–20 mA transmitters, which can be scaled to match the required characteristics. For example, it’s possible to set a pressure measurement range where the lower value begins even at vacuum level. Similarly, the calibration function allows precise definition of current transformer reading ranges, giving full control over compressor operating parameters.

Intuitive Parameter Configuration

A standout feature of the XAIR Line is its simplicity in configuration and parameterization. Thanks to its intuitive interface, even advanced functions are easily accessible and can be quickly adapted to the user’s specific needs. This is truly a unique controller that offers capabilities not previously available on the market.

Settings Backup and Recovery Capability

An important convenience for service providers is the ability to save and restore compressor parameters via a USB port. Before starting service work, the technician can back up all data and controller settings onto a USB drive. After the service is completed, or the controller is replaced or repaired, the same data can be easily restored to the new or repaired controller.

The process is extremely simple and significantly speeds up service work, especially in situations where compressor parameters need to be reconfigured after maintenance or duplicated on another unit. All the technician needs to do is save the data to a USB drive, and then, by connecting the USB to the compressor, upload it to the controller using the upload mode. This solution not only saves time but also minimizes the risk of errors during parameter reconfiguration.

Integration with SCADA and MES Systems

XAIR Line controllers offer advanced integration with SCADA systems, allowing users to monitor and manage compressor processes directly within their own systems. This provides full control over all operational parameters. Additionally, it is possible to configure data related to energy consumption, air usage, and other key metrics for MES-class systems, enabling precise resource management and optimization of production processes.

Updates and compatibility

One of the key features of the XAIR Line controller series is the ability to update the controller’s software via a USB port. MIKROEL Controllers regularly introduces new functionalities that can be added to the controllers, enhancing their attractiveness and competitiveness. This solution allows users to keep their devices fully compatible with new products and future requirements, especially in the context of Industry 4.0 development.

Modern Solutions Replacing Outdated Technologies

Modern communication, equipment monitoring, energy efficiency, and intuitive operation requirements have become significantly more demanding. Today’s standards emphasize advanced functionality, compatibility with other devices, and seamless integration within the framework of Industry 4.0. Moreover, both service providers and end users require effective tools for remote monitoring and management of compressed air systems—tools that help maintain competitiveness and reduce operational costs. XAIR Line addresses these needs by offering solutions that not only replace outdated systems but also surpass them in terms of technology, energy consumption monitoring, and remote management capabilities.

MIKROEL Controllers provides full technical support for compressor service teams, who can rely on comprehensive training and prompt, professional assistance whenever needed. Service providers have access to expert support with extensive knowledge of compressor control systems, ensuring quick response to any challenges and top-tier service for customers.

Technical Support and Expert Assistance

XAIR Line Series – Designed for Service Providers

Professionals appreciate:

  • Universality: the XAIR Line controller series is compatible with all oil-lubricated screw compressors, eliminating the need for multiple controller models.
  • Flexible configuration: fully configurable inputs and outputs allow for easy adaptation to existing components without the need for hardware replacement.
  • Intuitive operation: a simple, smartphone-like interface with descriptions and comments speeds up and simplifies service work.
  • Fast replacement: optional transition harnesses for the most commonly used controllers significantly accelerate installation.
  • Remote monitoring: the built-in webserver allows for remote diagnostics and monitoring of compressor technical status, improving service efficiency.
  • Effective diagnostics: remote data access enables accurate problem identification before a service visit, saving time and reducing costs.
  • Customer loyalty: fast response and professional remote support build trust and increase customer loyalty.
  • Modernization: XAIR Line controllers quickly replace outdated systems, offering modern features including integration with SCADA and MES.

The XAIR Line series is a technology that reduces service costs, increases efficiency, and creates new opportunities for generating revenue.